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Buying guide

Armoured vs unarmoured cable: which one do you need?

How armour protects a cable, where it is needed, and the other choices to make: conductor, insulation, cores and size.

Quick answer

Use armoured cable where it can be damaged: buried in the ground, on outdoor routes, in factories and under roads. Use unarmoured cable in trays, conduits and protected indoor routes, where it is lighter, cheaper and easier to install.

The difference

ArmouredUnarmoured
ConstructionA layer of galvanised steel wire or strip under the outer sheathNo steel layer
ProtectionAgainst crushing, digging, rodents and impactOnly the sheath
Weight and bendingHeavier, stifferLighter, bends easily
Typical useUnderground, outdoor, industrial, long feedersTrays, conduits, inside panels and buildings

Other choices when ordering

  • Conductor: copper is smaller for the same current and easier to terminate; aluminium is lighter and cheaper for large sizes and long feeders.
  • Insulation: XLPE runs cooler and carries more current than PVC of the same size; most power cables today are XLPE.
  • Cores: 3.5 or 4 core for three-phase with neutral, 3 core for motors, 2 core for single-phase.
  • Voltage: 1.1 kV for low-voltage (LT) supplies; MV cables for 3.3 kV and above.

Write the cable as, for example: 4 core 25 sq mm aluminium, XLPE, armoured, 1.1 kV. We will match the right Polycab code.

Products

Need help choosing?

Send us the rating, the load or a photo of the nameplate on WhatsApp, and we will confirm the right model, availability and rate.

Values are typical guidance for Indian 230 V single-phase and 415 V three-phase supplies. Always follow the equipment nameplate, the manufacturer's instructions and your licensed electrician, who is responsible for the final selection and installation.

FAQ

Questions

Can unarmoured cable be buried underground?

It is not recommended. Use armoured cable for buried runs, or lay unarmoured cable inside a proper protective pipe.

Can the armour be used as the earth conductor?

It can provide earth continuity in some installations, but a separate earth conductor is the usual and safer practice. Your electrician decides.

Is aluminium cable as good as copper?

For larger sizes and long feeders aluminium works well and costs less. It needs a bigger size for the same current and proper lugs.

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