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Buying guide

Generator changeover: manual, on-load or automatic?

A changeover switch connects your load to either the mains or the generator, never both. Here is how to choose the right type and size.

Quick answer

For occasional manual switching, a manual on-load changeover switch is simple and safe. If the generator must take over by itself, use a motorised changeover with an automatic transfer controller (ATS). Size it at or above the incomer rating, and use 4 pole to switch the neutral too.

Why a changeover is essential

The changeover makes it impossible to connect the mains and the generator together. Without it, the generator could feed back into the supply line and endanger people working on it, and the generator could be damaged when the mains returns.

The three types

TypeHow it worksSuits
Manual off-load (rotary / cam)Switch only after the load is offSmall loads, control circuits
Manual on-load changeoverSwitches under full load: I – 0 – II positionsShops, buildings, factories where someone changes over
Automatic (motorised + ATC / ATS)Senses mains failure, starts the DG, changes over and backHospitals, data rooms, lifts, critical supplies

Choosing the rating and poles

  • Rate the changeover at or above the main incomer or generator current, whichever is higher.
  • Use 4 pole for three-phase supplies with neutral, so the neutral is also switched between the two sources.
  • Choose an on-load (AC-23) rated switch if it may be operated with the load connected.
  • Enclosed versions save building a separate box.

Changeovers we supply

Need help choosing?

Send us the rating, the load or a photo of the nameplate on WhatsApp, and we will confirm the right model, availability and rate.

Values are typical guidance for Indian 230 V single-phase and 415 V three-phase supplies. Always follow the equipment nameplate, the manufacturer's instructions and your licensed electrician, who is responsible for the final selection and installation.

FAQ

Questions

Which changeover is used for a generator?

A 4 pole on-load changeover switch rated at least for the incoming current, or a motorised changeover with an automatic transfer controller if the switchover must be automatic.

Why use a 4 pole changeover?

So the neutral is switched with the phases, keeping the mains and generator neutrals separate as most installations require.

What size changeover do I need for a 125 kVA generator?

A 125 kVA generator gives about 174 A at 415 V, so a 200 A changeover is a typical choice, matched to your incomer.

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